Spring Wire Forming Machine for New Energy Vehicle Copper & Aluminum Busbars
Product Overview
With the rapid growth of the new energy vehicle (NEV) industry, the precision and efficiency of copper and aluminum busbar forming have become crucial factors affecting vehicle performance and safety.
Our Spring Wire Forming Machine for NEV Copper and Aluminum Busbars is specially designed to meet the demanding requirements of high-conductivity and high-strength materials.
Equipped with an advanced servo control system and intelligent vision detection technology, the machine enables efficient, stable, and highly precise automated production.
Key Features
⚙️ High-Precision Forming
Multi-axis servo drive system ensures accurate multi-angle bending and forming.
Unique feeding and mold design prevent surface scratches and deformation during processing.
⚡ High Production Efficiency
Fully automated system integrates feeding, straightening, bending, and cutting for continuous production.
Optimized for high-speed operation, significantly improving production line throughput.
🧠 Intelligent Control System
User-friendly touch screen interface for real-time monitoring of forming parameters, production data, and machine status.
Automatic alarm and data recording functions for efficient management and quality traceability.
🧩 Strong Compatibility
Customizable molds and forming programs for various copper and aluminum wire or busbar specifications.
Quick changeover design supports multi-model and small-batch flexible manufacturing.
Main Applications
High-voltage harness connectors for new energy vehicles
Copper and aluminum busbars for power battery systems
Electrical control system conductors
Conductive connectors for charging piles and energy storage systems
Technical Specifications (customizable by model)
Item Specification
Applicable Materials Copper wire, aluminum wire, copper busbar, aluminum busbar
Forming Diameter Range Φ1.0mm – Φ8.0mm (customizable)
Forming Accuracy ±0.1mm
Max Feeding Length 1000mm (extendable)
Control System Full-servo multi-axis CNC control
Operation Interface 10.4” touch screen with Chinese/English interface
Power Supply AC380V / 50Hz
Total Power 8–15kW (depending on model)
Product Advantages
✅ High forming accuracy, optimized for NEV copper/aluminum connector manufacturing
✅ High automation level, reducing labor cost
✅ Intelligent monitoring and control, ensuring reliable operation
✅ Customizable solutions for diverse production requirements
