yf-cnc-1245-cnc-camless-spring-forming-machine

YF-CNC-1245 CNC Camless Spring Forming Machine

Wire Diameter Range: Ø1.2–4.5 mm | 12-Axis CNC Camless Spring Forming Machine
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YF-CNC-1245 CNC Camless Spring Forming Machine

The YF-CNC-1245 CNC Camless Spring Forming Machine is designed for manufacturers that require greater forming power, stable wire feeding, and flexible production of medium-diameter spring products. Equipped with a 12-axis servo-controlled system, the machine processes wire diameters from 1.2 mm to 4.5 mm and is suitable for producing torsion springs, double torsion springs, compression springs, special-shaped springs, spring clips, and complex wire forms.

Unlike traditional cam-driven spring machines, the YF-CNC-1245 uses independent servo-controlled forming slides instead of mechanical cams. Operators can control feeding, wire rotation, mandrel rotation, spinner movement, and forming tool positions through the CNC system.

This configuration helps reduce setup time, improve forming accuracy, and make product changeovers more efficient.

Key Features

  • 12-axis CNC camless spring forming system

  • Processes wire diameters from 1.2–4.5 mm

  • High-speed wire feeding up to 100 m/min

  • Three pairs of wire feed wheels for stable material feeding

  • Independent wire rotation servo system

  • Independent mandrel rotation and spinner control

  • Eight servo-controlled forming slides

  • More than 2,000 production programs can be stored

  • Fast product changeover without replacing mechanical cams

  • Suitable for medium-diameter and complex spring products

  • English interface and customized language service available

  • Designed for custom spring and wire-form production

What Can the YF-CNC-1245 Produce?

The YF-CNC-1245 can manufacture a wide range of spring and wire products, including:

  • Compression Springs

  • Torsion Springs

  • Double Torsion Springs

  • Extension Springs with Formed Ends

  • Conical Springs

  • Variable-Pitch Springs

  • Special-Shaped Springs

  • Spring Clips

  • Wire Hooks

  • Wire Brackets

  • Automotive Retainers

  • Agricultural Spring Components

  • Furniture Springs

  • Custom Wire Forms

Its 12-axis servo system is especially suitable for products requiring multiple bends, precise leg positioning, wire rotation, or complex forming sequences.

Why Choose the YF-CNC-1245?

Stronger Forming Capability

The YF-CNC-1245 processes wire from 1.2 mm to 4.5 mm, making it suitable for stronger and larger spring components used in automotive, agricultural, furniture, appliance, and industrial applications.

Stable Wire Feeding

Three pairs of wire feed wheels provide reliable gripping force and consistent wire movement. Stable feeding helps maintain product dimensions and improve batch consistency.

Independent Wire Rotation

The 2.9 kW wire rotation servo allows the wire to rotate during forming, helping the machine manufacture complex three-dimensional springs and wire forms.

Flexible 12-Axis Control

The machine combines wire feeding, wire rotation, mandrel rotation, spinner control, and eight forming slides. Each axis can be programmed according to the product geometry.

Fast Product Changeover

Production programs can be saved and reused. Repeat orders can be restarted by loading the relevant program and confirming the tooling setup.

High Precision and Repeatability

Servo-controlled movements provide accurate positioning and consistent forming performance during continuous production.

Technical Specifications

SpecificationYF-CNC-1245
ModelYF-CNC-1245
Wire Diameter1.2–4.5 mm
Max. Wire Feed Instruction Value10000.00 mm
Min. Wire Feed Instruction Value0.01 mm
Max. Wire Feed Speed0–100 m/min
Max. Wire Feed LengthInfinite length
Input Voltage380V ±10%, 50Hz (Customized)
Program Data StorageMore than 2,000 programs
Total Power20.5 kW
Number of Axes12 Axis
Quantity of Wire Feed Wheels3 Pairs
Wire Feeding Servo Motor5.5 kW
Wire Rotation Servo Motor2.9 kW
Mandrel Rotation Servo Motor1.2 kW
Spinner Servo Motor1.0 kW
Forming Slide Servo Motor1.2 kW × 8

12-Axis Servo Configuration

The YF-CNC-1245 uses a coordinated servo system to control the complete forming process.

Wire Feeding Axis

The 5.5 kW wire feeding servo controls material length and feeding speed.

Wire Rotation Axis

The 2.9 kW wire rotation servo rotates the wire to create complex three-dimensional spring shapes.

Mandrel Rotation Axis

The 1.2 kW mandrel rotation servo provides additional control during coiling and forming.

Spinner Axis

The 1.0 kW spinner servo supports spring end forming and special bending operations.

Eight Forming Slide Axes

Eight independent 1.2 kW servo-controlled slides position the forming tools around the working area. This allows different tools to operate independently according to the programmed sequence.

Compatible Wire Materials

The machine can process various spring wire materials within the specified diameter range, including:

  • Carbon Steel Wire

  • Stainless Steel Wire

  • Spring Steel Wire

  • Music Wire

  • Alloy Steel Wire

  • Galvanized Steel Wire

  • Copper-Based Wire Materials

Actual production capability depends on material hardness, tensile strength, spring geometry, and tooling configuration.

Industries Served

The YF-CNC-1245 is suitable for spring manufacturers serving industries such as:

  • Automotive Components

  • Agricultural Machinery

  • Furniture Hardware

  • Home Appliances

  • Industrial Equipment

  • Construction Hardware

  • Electrical Equipment

  • Fitness Equipment

  • Transportation Equipment

  • Custom Spring Manufacturing

Why Camless Technology?

Traditional spring machines rely on mechanical cams to control tool movement. Changing products may require cam replacement, mechanical adjustment, and repeated trial production.

The YF-CNC-1245 replaces these mechanical cams with programmable servo axes.

Main benefits include:

  • Shorter setup time

  • Faster sampling

  • Easier program modification

  • Greater spring-design flexibility

  • Better positioning control

  • Reduced mechanical adjustment

  • Efficient small- and medium-batch production

  • Easier repeat-order management

Why Choose Yinfeng?

Yinfeng provides CNC spring forming equipment and technical support for manufacturers worldwide.

Our services include:

  • Machine Selection Consultation

  • Spring Drawing Evaluation

  • Sample Production Testing

  • Tooling Configuration Support

  • Factory Acceptance Testing

  • Machine Operation Training

  • Programming Guidance

  • English Control Interface

  • Customized Language Service

  • Spare Parts Supply

  • Online Technical Support

  • Professional After-Sales Service

Frequently Asked Questions

What wire diameter can the YF-CNC-1245 process?

The machine processes steel wire from 1.2 mm to 4.5 mm.

How many servo axes does the machine have?

The YF-CNC-1245 is equipped with a 12-axis servo-controlled system.

What is the maximum wire feed speed?

The maximum wire feed speed is 100 m/min. Actual production speed depends on the spring design, material, and forming complexity.

Can the machine produce double torsion springs?

Yes. Its independent forming slides, wire rotation system, mandrel rotation, and spinner control make it suitable for double torsion springs and other complex spring geometries.

Can production programs be saved and reused?

Yes. The control system can store more than 2,000 production programs, helping reduce setup time for repeat orders.

Does the machine support an English control interface?

Yes. An English interface is available, and Yinfeng can also provide customized language services according to customer requirements.

Is the machine suitable for custom spring manufacturing?

Yes. The programmable camless system is particularly suitable for custom springs, frequently changing products, sample development, and high-mix production.

Conclusion

The YF-CNC-1245 CNC Camless Spring Forming Machine combines a 1.2–4.5 mm wire range, 12-axis servo control, three pairs of wire feed wheels, and independent wire rotation technology.

It is an efficient solution for manufacturers producing medium-diameter torsion springs, double torsion springs, special-shaped springs, spring clips, and complex wire forms.

With flexible CNC programming, stable feeding, and professional technical support from Yinfeng, the YF-CNC-1245 helps manufacturers reduce setup time, improve product consistency, and expand their custom spring production capabilities.

Spring Products & Precision Manufacturing Applications

The YF-CNC-1245 is designed for manufacturers producing precision spring components from Ø2.0–4.5 mm wire.

With its CNC camless servo-controlled forming system, the machine provides accurate control of wire feeding, coiling, pitch adjustment, spring leg forming and customized end shaping.

The YF-CNC-1245 is ideal for customers requiring flexible production of small and medium-sized springs with high repeatability, quick setup and stable forming performance.


Typical Manufacturable Spring Products

The YF-CNC-1245 can manufacture a wide range of precision spring products, including:

  • Precision torsion springs

  • Small torsion springs

  • Extension springs

  • Extension springs with customized hooks

  • Compression springs

  • Conical compression springs

  • Barrel springs

  • Variable pitch springs

  • Automotive mechanism springs

  • Electrical equipment springs

  • Switch springs

  • Connector springs

  • Small wire formed springs

  • Custom-shaped spring components

  • Precision mechanical springs

Final manufacturability depends on wire diameter, material strength, spring geometry, coil diameter, pitch requirements, spring legs, hook design and required tolerances.


Precision Torsion Springs

The YF-CNC-1245 is suitable for manufacturing compact torsion springs requiring accurate torque performance and stable dimensional control.

Typical Products

  • Small torsion springs

  • Hinge springs

  • Switch mechanism springs

  • Locking mechanism springs

  • Automotive interior springs

  • Precision equipment springs

The CNC camless system provides flexible control of coil forming, leg angles and spring-end geometry.


Small Extension Springs

The machine supports production of extension springs with standard or customized hook structures.

Typical Products

  • Small tension springs

  • Precision extension springs

  • Electronic equipment springs

  • Appliance mechanism springs

  • Automotive return springs

  • Customized hook springs

Different hook shapes and spring-end designs can be developed according to customer drawings.


Compression Springs

The YF-CNC-1245 can manufacture precision compression springs requiring accurate pitch control and consistent spring force.

Typical Products

  • Cylindrical compression springs

  • Small compression springs

  • Conical compression springs

  • Barrel springs

  • Variable pitch springs

  • Precision mechanical springs

These springs are widely used in mechanical assemblies, electrical devices and consumer equipment.


Automotive Spring Components

The YF-CNC-1245 is suitable for producing small and medium automotive spring components requiring stable quality and repeat production.

Typical Products

  • Seat mechanism springs

  • Locking mechanism springs

  • Interior mechanism springs

  • Control system springs

  • Return springs

  • Customized automotive springs

The machine supports efficient production for automotive component suppliers with multiple spring models.


Electrical and Electronic Device Springs

The YF-CNC-1245 is especially suitable for precision springs used in electrical and electronic products.

Typical Products

  • Switch springs

  • Connector springs

  • Contact springs

  • Button springs

  • Small actuator springs

  • Electronic mechanism springs

These applications require accurate forming, consistent dimensions and reliable repeatability.


Home Appliance and Consumer Product Springs

The machine can produce customized springs for household appliances and consumer products.

Typical Products

  • Hinge springs

  • Cover mechanism springs

  • Button springs

  • Small return springs

  • Mechanical support springs

  • Customized appliance springs

Flexible CNC programming allows manufacturers to handle different product designs efficiently.


Industrial Precision Springs

The YF-CNC-1245 provides a flexible solution for industrial manufacturers requiring compact and accurate spring components.

Typical Products

  • Instrument springs

  • Control mechanism springs

  • Small machine springs

  • Positioning springs

  • Retaining springs

  • Customized industrial springs

The machine is suitable for small-batch and high-mix spring production.


Complex Spring Forming Capability

The YF-CNC-1245 supports precision forming operations for customized spring designs.

Typical Capabilities

  • Precision coiling

  • Pitch control

  • Spring leg forming

  • Customized hook forming

  • Multi-angle bending

  • Complex spring-end shaping

  • Multiple spring sections

  • Stored CNC programs

  • Quick product changeover

  • Customized tooling development

The forming process can be optimized according to product drawings, wire materials, installation requirements and dimensional specifications.


Suitable Spring Wire Materials

The YF-CNC-1245 can process various spring wire materials according to product requirements.

Typical Materials

  • Carbon steel spring wire

  • Stainless steel spring wire

  • Oil-tempered spring wire

  • Alloy spring steel wire

  • Chrome silicon spring wire

  • Precision spring wire

  • Other customized spring materials

Actual processing capability depends on wire strength, hardness, surface condition, spring geometry and tooling configuration.


Custom Tooling and Spring Evaluation

Yinfeng provides customized tooling and spring forming solutions according to customer requirements.

Customers can provide:

  • Spring drawing

  • Product sample

  • Wire diameter

  • Material specification

  • Coil diameter

  • Spring length

  • Number of coils

  • Hook or leg dimensions

  • Required tolerance

  • Production quantity

Yinfeng can evaluate the spring design and develop suitable CNC programs and tooling solutions for production.

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Zhejiang Yinfeng Automation Technology Co., Ltd.
Zhejiang Yinfeng Automation Technology Co., Ltd.
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