YF-CNC-1260HeavyWireCNCCamlessSpringFormingMachine

YF-CNC-1260 Heavy Wire CNC Camless Spring Forming Machine

Wire Diameter Range: Ø2.0–6.0 mm | 12-Axis Heavy-Duty CNC Camless Spring Forming Machine
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YF-CNC-1260 Heavy Wire CNC Camless Spring Forming Machine

Manufacturing springs with wire diameters up to 6.0 mm requires exceptional machine rigidity, high-torque servo motors, and precise motion control. The YF-CNC-1260 Heavy Wire CNC Camless Spring Forming Machine is specifically developed for manufacturers producing large, high-strength springs used in demanding industrial applications.

Featuring a powerful 12-axis servo-controlled system, four pairs of wire feed wheels, and independent wire rotation technology, the YF-CNC-1260 delivers outstanding stability when forming thick wire materials. It is an ideal solution for manufacturers seeking reliable production of heavy-duty springs and complex wire components.


Designed for Heavy Wire Spring Manufacturing

Unlike machines developed primarily for small-diameter wire, the YF-CNC-1260 is optimized for larger wire sizes and higher forming forces.

Its robust mechanical structure and high-power servo system make it suitable for continuous production of demanding spring products while maintaining excellent dimensional consistency.

The machine supports wire diameters from 2.0 mm to 6.0 mm, making it ideal for heavy-duty industrial spring applications.


Typical Products

The YF-CNC-1260 is capable of producing a wide variety of heavy-duty spring products, including:

  • Heavy Compression Springs

  • Large Torsion Springs

  • Double Torsion Springs

  • Variable Pitch Springs

  • Conical Springs

  • Industrial Extension Springs

  • Agricultural Machinery Springs

  • Mining Equipment Springs

  • Construction Machinery Springs

  • Heavy Spring Clips

  • Large Wire Hooks

  • Industrial Wire Forms

The programmable camless system enables manufacturers to quickly switch between different spring designs while maintaining high production efficiency.


Why Heavy Wire Requires a Different Machine

Forming thick wire presents unique manufacturing challenges.

Compared with smaller wire diameters, heavy wire requires:

  • Greater forming force

  • Higher servo torque

  • Stronger wire feeding capability

  • Better control of springback

  • More rigid machine construction

  • Higher forming stability

The YF-CNC-1260 addresses these challenges through a high-power servo configuration and optimized camless forming technology.


Powerful 12-Axis Servo System

Every movement is digitally controlled through independent servo motors, allowing precise synchronization during the complete forming process.

Key advantages include:

  • High-power 11 kW wire feeding servo

  • Independent 5.5 kW wire rotation servo

  • Dedicated mandrel rotation control

  • Independent spinner servo

  • Eight servo-controlled forming slides

  • High-speed CNC programming

  • More than 2,000 program storage capacity

This configuration improves forming accuracy while reducing setup time for repeat production.


Technical Specifications

SpecificationYF-CNC-1260
ModelYF-CNC-1260
Wire Diameter2.0–6.0 mm
Max. Wire Feed Instruction Value10000.00 mm
Min. Wire Feed Instruction Value0.01 mm
Max. Wire Feed Speed0–100 m/min
Max. Wire Feed LengthInfinite Length
Input Voltage380V ±10%, 50Hz (Customized)
Program Data StorageMore than 2,000 Programs
Total Power41.1 kW
Number of Servo Axes12 Axis
Quantity of Wire Feed Wheels4 Pairs
Wire Feeding Servo Motor11 kW
Wire Rotation Servo Motor5.5 kW
Mandrel Rotation Servo Motor1.5 kW
Spinner Servo Motor1.5 kW
Forming Slide Servo Motor2.7 kW × 8

Recommended Industries

The YF-CNC-1260 is widely used by manufacturers serving industries that require high-strength spring components, including:

  • Heavy Truck Manufacturing

  • Agricultural Machinery

  • Construction Equipment

  • Mining Machinery

  • Railway Equipment

  • Industrial Automation

  • Oil & Gas Equipment

  • Energy Equipment

  • Marine Engineering

  • Heavy Industrial Hardware


Compatible Materials

The machine is suitable for processing:

  • Carbon Steel Wire

  • Spring Steel Wire

  • Stainless Steel Wire

  • Oil-Tempered Spring Wire

  • Chrome Silicon Steel

  • Chrome Vanadium Steel

  • Alloy Steel Wire

Material selection and tooling configuration can be optimized according to product requirements.


Why Choose Yinfeng?

Yinfeng specializes in CNC camless spring forming technology and provides complete manufacturing solutions for spring producers worldwide.

Our services include:

  • Spring Drawing Evaluation

  • Machine Selection Support

  • Sample Production Testing

  • Tooling Recommendations

  • Machine Installation

  • Programming Training

  • English & Customized Language Interface

  • Spare Parts Supply

  • Online Technical Support

  • Professional After-Sales Service


Frequently Asked Questions

What wire diameter can the YF-CNC-1260 process?

The machine supports steel wire from 2.0 mm to 6.0 mm.

Why does the machine use four pairs of wire feed wheels?

Four pairs of feed wheels provide greater gripping force and stable feeding when processing heavy wire materials.

Is the machine suitable for producing double torsion springs?

Yes. The independent wire rotation system and multi-axis servo control make it ideal for complex double torsion spring production.

Can the machine manufacture heavy industrial springs?

Yes. The YF-CNC-1260 is specifically designed for heavy-duty compression springs, torsion springs, agricultural springs, mining springs, and other industrial spring applications.

Can production programs be stored?

Yes. More than 2,000 programs can be saved and recalled, greatly reducing setup time for repeat orders.


Conclusion

The YF-CNC-1260 Heavy Wire CNC Camless Spring Forming Machine is engineered for manufacturers producing large, high-strength spring products that require powerful servo performance and exceptional forming stability.

With its 12-axis servo architecture, heavy-duty feeding system, and intelligent CNC programming, the YF-CNC-1260 enables efficient production of demanding spring applications while reducing setup time and improving overall manufacturing productivity.


Spring Products & Applications

The YF-CNC-1260 is designed for manufacturers producing medium-to-heavy spring components from Ø2.5–6.0 mm wire.

With its multi-axis servo-controlled camless forming system, the machine supports precision coiling, wire feeding, wire rotation, pitch control, leg forming and complex end shaping for a wide range of industrial spring applications.

The YF-CNC-1260 is suitable for custom spring manufacturers requiring flexible production capability, fast changeover, stable repeatability and efficient manufacturing of different spring designs.


Typical Manufacturable Spring Products

The YF-CNC-1260 can manufacture various medium-to-heavy spring components, including:

  • Torsion springs

  • Double torsion springs

  • Extension springs

  • Extension springs with customized hooks

  • Compression springs

  • Conical compression springs

  • Barrel springs

  • Variable pitch compression springs

  • Automotive seat springs

  • Mechanical return springs

  • Spring clips

  • Wire formed spring components

  • Custom-shaped spring parts

  • Multi-bend spring assemblies

    1260 Typical Manufacturable Spring Products

Final manufacturability depends on wire material, tensile strength, spring geometry, coil diameter, pitch requirements, leg design and dimensional tolerances.


Torsion Springs

The YF-CNC-1260 is suitable for producing precision torsion springs used in mechanical systems requiring controlled torque and reliable return force.

Typical Products

  • Hinge torsion springs

  • Lever mechanism springs

  • Switch springs

  • Door mechanism springs

  • Equipment return springs

  • Automotive mechanism springs

The servo-controlled forming system enables accurate control of coil positioning, leg angles and customized spring-end geometries.


Double Torsion Springs

The machine supports production of double torsion springs with two coil sections connected by customized center structures.

Typical Applications

  • Automotive components

  • Furniture mechanisms

  • Mechanical linkage systems

  • Electrical equipment

  • Precision assemblies

Compared with single torsion springs, double torsion springs provide balanced force output and compact installation solutions.


Extension Springs

The YF-CNC-1260 can produce extension springs with standard or customized hook structures.

Typical Products

  • Industrial extension springs

  • Return tension springs

  • Equipment tension springs

  • Small and medium mechanical extension springs

  • Extension springs with special hooks

Customized hook shapes can be developed according to installation requirements and customer drawings.


Compression Springs

The machine can manufacture various compression spring designs requiring accurate pitch control and stable coil forming.

Typical Products

  • Cylindrical compression springs

  • Conical compression springs

  • Barrel springs

  • Variable pitch compression springs

  • Mechanical buffer springs

  • Equipment cushioning springs

The CNC control system allows flexible adjustment of pitch, coil diameter and spring length for different applications.


Automotive Spring Applications

The YF-CNC-1260 is suitable for producing spring components used in automotive mechanisms and vehicle systems.

Typical Products

  • Automotive seat springs

  • Adjustment mechanism springs

  • Locking mechanism springs

  • Return springs

  • Small and medium vehicle hardware springs

  • Customized automotive spring components

The machine provides stable repeat production for automotive suppliers requiring consistent spring quality.


Furniture and Home Appliance Springs

The YF-CNC-1260 can manufacture springs used in furniture mechanisms and household equipment.

Typical Products

  • Sofa mechanism springs

  • Recliner springs

  • Hinge springs

  • Folding mechanism springs

  • Appliance mechanism springs

  • Custom hardware springs

Its flexible programming capability allows manufacturers to switch between different spring designs efficiently.


Industrial Equipment Springs

The machine is suitable for general industrial applications requiring reliable and customized spring components.

Typical Products

  • Mechanical return springs

  • Actuator springs

  • Control mechanism springs

  • Equipment tension springs

  • Machine assembly springs

  • Customized industrial springs

The camless servo system helps manufacturers produce complex spring geometries with shorter setup time.


Electrical and Precision Mechanism Springs

The YF-CNC-1260 can produce precision spring components used in electrical devices and mechanical assemblies.

Typical Products

  • Switch springs

  • Connector springs

  • Control mechanism springs

  • Small precision torsion springs

  • Custom formed spring components

These applications require accurate forming control and repeatable production quality.


Complex Spring Forming Capability

The YF-CNC-1260 supports flexible multi-axis spring forming operations.

Typical Capabilities

  • Precision coiling

  • Variable pitch control

  • Multiple coil sections

  • Customized spring legs

  • Special hook forming

  • Multi-directional bending

  • Complex spring-end forming

  • Stored CNC programs for repeat production

  • Customized tooling development

The forming process can be optimized according to spring drawings, material characteristics, installation requirements and production targets.


Suitable Spring Wire Materials

The YF-CNC-1260 can process various spring wire materials according to product requirements.

Typical Materials

  • High-carbon spring steel wire

  • Stainless steel spring wire

  • Oil-tempered spring wire

  • Alloy spring steel wire

  • Chrome silicon spring wire

  • Chrome vanadium spring wire

  • Other customized spring materials

Actual capability depends on wire strength, hardness, spring geometry and tooling configuration.


Custom Tooling and Spring Evaluation

Yinfeng provides customized spring forming solutions according to customer requirements.

Customers can provide:

  • Spring drawing

  • Physical sample

  • Wire diameter

  • Material specification

  • Coil diameter

  • Spring length

  • Number of coils

  • Hook or leg dimensions

  • Required tolerance

  • Production quantity

Yinfeng can evaluate the product design and develop suitable tooling and CNC forming programs for production.

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Zhejiang Yinfeng Automation Technology Co., Ltd.
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