12100-heavy-duty-cnc-camless-spring-forming-machine

YF-CNC-12100 Maximum-Capacity CNC Camless Spring Forming Machine

Wire Diameter Range: Ø4.0–10.0 mm | 12-Axis Maximum-Capacity Spring Forming Machine
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12100 Heavy-Duty CNC Camless Spring Forming Machine

Wire Diameter Range: Ø4.0–10.0 mm | 12-Axis Heavy-Duty CNC Camless Spring Forming Machine

Designed for manufacturing heavy-duty double torsion springs, agricultural tine springs, large extension springs, automotive seat torsion springs, industrial torsion springs, and other large custom spring products.

The 12100 Heavy-Duty CNC Camless Spring Forming Machine is engineered for manufacturers producing large, high-load, and structurally complex spring products from Ø4.0 mm to Ø10.0 mm wire.

Equipped with a powerful 12-axis servo-controlled system, four pairs of wire feed wheels, an independent wire rotation servo, and eight high-power forming slides, the 12100 provides the forming force, stability, and flexibility required for demanding large-spring production.

Compared with spring machines designed for smaller wire diameters, the 12100 offers stronger feeding power, greater forming torque, and better control of springback, leg angles, hook shapes, and special spring ends.


Designed for Large and Heavy-Duty Spring Manufacturing

The 12100 is optimized for spring manufacturers producing large products that require high forming force and precise control of complex geometries.

Typical products include:

  • Heavy-Duty Double Torsion Springs

  • Agricultural Tine Springs

  • Large Extension Springs

  • Automotive Seat Torsion Springs

  • Heavy-Duty Torsion Springs

  • Extension Springs with Custom Hooks

  • Custom-Shaped Wire Springs

  • Industrial Spring Clips

  • Multi-Strand Wire Double Torsion Springs

  • Heavy-Duty Compression Springs with Formed Ends

These products are commonly used in automotive seating systems, agricultural machinery, industrial equipment, construction machinery, heavy hardware, and mechanical assemblies.


Heavy-Duty Double Torsion Springs

Large double torsion springs require accurate control of two coil bodies, the central connecting section, leg angles, and left-right symmetry.

The 12100 uses independent servo-controlled forming movements to help manufacturers control:

  • Coil diameter consistency

  • Center spacing

  • Coil symmetry

  • Leg length and angle

  • Forming sequence

  • Springback compensation

This makes the machine especially suitable for producing large double torsion springs used in industrial mechanisms, agricultural equipment, and heavy mechanical assemblies.


Agricultural Tine Springs

Agricultural tine springs are subjected to repeated impact, vibration, and high working loads. Their production requires strong wire feeding, stable coiling, and accurate forming of long spring arms.

The 12100 is suitable for manufacturing agricultural spring products such as:

  • Cultivator tine springs

  • Harrow tine springs

  • Hay rake springs

  • Pickup tine springs

  • Seed drill springs

  • Agricultural return springs

Its heavy-duty servo configuration provides the power required to form thick spring wire while maintaining stable product dimensions.


Large Extension Springs

Large extension springs often require strong coil bodies and precisely formed end hooks.

The 12100 can be used to manufacture:

  • Large industrial extension springs

  • Agricultural extension springs

  • Machinery return springs

  • Door and gate extension springs

  • Equipment tension springs

  • Extension springs with custom hooks

The camless forming system allows operators to program different hook shapes, end lengths, and spring-body dimensions according to customer drawings.


Automotive Seat Torsion Springs

Automotive seat torsion springs require consistent torque, precise leg positioning, and reliable repeatability.

Typical applications include:

  • Seat adjustment mechanisms

  • Seat recliner systems

  • Seat locking assemblies

  • Headrest mechanisms

  • Folding seat systems

  • Automotive interior hardware

The 12100 provides multi-axis control for forming spring legs, coil bodies, and complex end geometries used in automotive seating components.


Heavy-Duty Industrial Torsion Springs

Heavy-duty torsion springs are widely used in industrial machinery, construction equipment, agricultural systems, and mechanical assemblies.

The machine is suitable for producing:

  • Large single torsion springs

  • Industrial return torsion springs

  • Heavy door torsion springs

  • Machinery torsion springs

  • Lever mechanism springs

  • Custom-angle torsion springs

Independent servo control helps maintain accurate coil geometry and leg positioning throughout production.


Multi-Strand Wire Double Torsion Springs

Multi-strand wire double torsion springs require greater forming power and careful control of the wire bundle during feeding and forming.

The 12100's heavy-duty feeding system and high-power forming slides make it suitable for these demanding spring structures.

Key production requirements include:

  • Stable multi-strand feeding

  • Consistent coil formation

  • Accurate dual-coil symmetry

  • Controlled center spacing

  • Precise arm and leg positioning

These springs are often used in high-load mechanisms where increased strength and fatigue resistance are required.


Heavy-Duty Compression Springs with Formed Ends

Some large compression springs require formed ends, extended legs, hooks, or special terminal structures instead of standard closed ends.

The 12100 can manufacture heavy compression springs with:

  • Formed wire ends

  • Extended end sections

  • Bent terminal legs

  • Custom hook ends

  • Variable pitch

  • Conical or irregular coil bodies

This flexibility makes the machine suitable for custom industrial spring applications that cannot be produced efficiently on standard compression spring coiling machines.


Why Large Springs Require a Heavy-Duty Machine

Processing wire up to Ø10.0 mm creates significantly greater forming resistance than small-wire spring production.

Large spring manufacturing requires:

  • Higher wire feeding force

  • Greater servo torque

  • Stronger wire gripping

  • More rigid machine construction

  • Stable tool positioning

  • Better springback compensation

  • Accurate multi-axis synchronization

  • Reliable continuous production

The 12100 is designed specifically to meet these heavy-duty production requirements.


Powerful 12-Axis Servo System

The 12100 combines multiple high-power servo axes to control the complete spring-forming process.

Key servo configurations include:

  • 15 kW wire feeding servo

  • 5.5 kW wire rotation servo

  • 1.5 kW mandrel rotation servo

  • 2.7 kW spinner servo

  • Eight 5.5 kW forming slide servos

This architecture allows the machine to coordinate feeding, coiling, rotation, leg forming, hook forming, end shaping, and cutting according to the programmed production sequence.


Key Features

  • 12-axis CNC camless spring forming system

  • Processes spring wire from Ø4.0–10.0 mm

  • Designed for large and heavy-duty spring production

  • 15 kW high-torque wire feeding servo motor

  • Four pairs of heavy-duty wire feed wheels

  • Independent 5.5 kW wire rotation servo

  • 1.5 kW mandrel rotation servo

  • 2.7 kW spinner servo

  • Eight 5.5 kW servo-controlled forming slides

  • Maximum wire feed speed up to 100 m/min

  • More than 2,000 production programs can be stored

  • Fast changeover without replacing mechanical cams

  • English interface and customized language service available


Technical Specifications

Specification12100
Model12100
Wire DiameterØ4.0–10.0 mm
Max. Wire Feed Instruction Value10000.00 mm
Min. Wire Feed Instruction Value0.01 mm
Max. Wire Feed Speed0–100 m/min
Max. Wire Feed LengthInfinite Length
Input Voltage380V ±10%, 50Hz (Customized)
Program Data StorageMore Than 2,000 Programs
Total Power68.7 kW
Number of Axes12 Axis
Quantity of Wire Feed Wheels4 Pairs
Wire Feeding Servo Motor15 kW
Wire Rotation Servo Motor5.5 kW
Mandrel Rotation Servo Motor1.5 kW
Spinner Servo Motor2.7 kW
Forming Slide Servo Motor5.5 kW × 8

Compatible Spring Wire Materials

The 12100 can process various heavy-duty spring wire materials within its specified capacity, including:

  • High Carbon Spring Steel Wire

  • Oil-Tempered Spring Wire

  • Chrome Silicon Spring Steel

  • Chrome Vanadium Spring Steel

  • Stainless Steel Spring Wire

  • Alloy Spring Steel Wire

  • High-Tensile Spring Steel Wire

Actual production capability depends on wire hardness, tensile strength, spring dimensions, product geometry, and tooling configuration.


Recommended Industries

The 12100 is suitable for manufacturers serving:

  • Agricultural Machinery

  • Automotive Seating Systems

  • Industrial Equipment

  • Construction Machinery

  • Mining Machinery

  • Heavy Hardware

  • Mechanical Assemblies

  • Custom Spring Manufacturing


Why Choose the 12100?

Designed for Ø4.0–10.0 mm Spring Wire

The machine is specifically configured for large-diameter spring wire and demanding heavy-duty spring products.

Excellent Double Torsion Spring Capability

Its multi-axis control helps maintain coil symmetry, center spacing, and precise leg geometry in large double torsion springs.

Strong Hook and End-Forming Flexibility

The spinner, wire rotation, and forming slides support large extension springs with custom hooks and compression springs with formed ends.

Suitable for Agricultural and Automotive Springs

The machine can produce agricultural tine springs and automotive seat torsion springs requiring high strength and repeatable geometry.

Efficient Custom Spring Development

Spring programs and tool movements can be modified digitally, reducing the time required to develop special spring structures.

Faster Repeat Production

More than 2,000 programs can be stored and reused, helping manufacturers reduce setup time for repeat orders.


Why Choose Yinfeng?

Yinfeng provides professional CNC spring forming solutions based on customer drawings, spring materials, wire diameters, and production requirements.

Our support includes:

  • Spring Drawing Evaluation

  • Machine Selection Consultation

  • Sample Production Testing

  • Tooling Configuration Guidance

  • Factory Acceptance Testing

  • Installation Guidance

  • Programming Training

  • English Control Interface

  • Customized Language Service

  • Spare Parts Supply

  • Online Technical Support

  • Professional After-Sales Service


Frequently Asked Questions

What wire diameter can the 12100 process?

The 12100 processes spring wire from Ø4.0 mm to Ø10.0 mm.

What spring products is the machine best suited for?

It is especially suitable for heavy-duty double torsion springs, agricultural tine springs, large extension springs, automotive seat torsion springs, heavy industrial torsion springs, multi-strand wire double torsion springs, and large compression springs with formed ends.

Can the machine produce extension springs with custom hooks?

Yes. The camless forming system can create different hook shapes, end lengths, and special terminal structures according to the spring drawing.

Is the machine suitable for agricultural tine springs?

Yes. Its powerful feeding and forming configuration is suitable for thick-wire agricultural springs with long arms and demanding working loads.

Can it produce large double torsion springs?

Yes. Independent servo control helps manage dual-coil symmetry, center spacing, leg positioning, and complex forming sequences.

Can production programs be saved and reused?

Yes. The CNC control system can store more than 2,000 production programs for faster repeat production.

Does Yinfeng provide customized language support?

Yes. English is available, and Yinfeng can provide customized control-system languages according to customer requirements.


Conclusion

The 12100 Heavy-Duty CNC Camless Spring Forming Machine is designed for manufacturers producing large, high-strength, and structurally complex spring products from Ø4.0–10.0 mm wire.

With its powerful 12-axis servo system, four pairs of wire feed wheels, independent wire rotation, upgraded spinner control, and eight heavy-duty forming slides, it is especially suitable for heavy-duty double torsion springs, agricultural tine springs, large extension springs, automotive seat torsion springs, industrial torsion springs, multi-strand wire springs, and heavy compression springs with formed ends.

For manufacturers focused on large spring production, the 12100 provides the forming power, flexibility, and production stability required for demanding industrial applications.


Maximum Capacity Spring Products & Heavy-Duty Applications

The YF-CNC-12100 is Yinfeng’s maximum-capacity CNC camless spring forming machine, designed for manufacturers producing large and high-load spring components from Ø4.0–10.0 mm wire.

With its high-torque servo-controlled forming system, coordinated multi-axis control and heavy-duty mechanical structure, the machine supports large torsion springs, double torsion springs, extension springs, compression springs and complex spring components requiring high forming force and stable repeatability.

The YF-CNC-12100 is suitable for heavy industrial applications including agricultural machinery, automotive systems, construction equipment, transportation equipment and industrial machinery.


Typical Manufacturable Spring Products

The YF-CNC-12100 can manufacture large and heavy-duty spring components, including:

  • Heavy-duty torsion springs

  • Large double torsion springs

  • Large extension springs

  • Heavy-duty extension springs with customized hooks

  • Large compression springs

  • Agricultural tine springs

  • Automotive seat torsion springs

  • Industrial return springs

  • Heavy machinery springs

  • Long-arm torsion springs

  • Large mechanical springs

  • Custom-shaped heavy wire springs

  • Complex three-dimensional spring components

Final manufacturability depends on wire diameter, material strength, spring geometry, coil diameter, spring load requirements, dimensional tolerance and tooling configuration.


Heavy-Duty Torsion Springs

The YF-CNC-12100 is designed for producing large torsion springs requiring high forming force, accurate leg positioning and stable torque performance.

Typical Products

  • Heavy industrial torsion springs

  • Large machinery return springs

  • Automotive seat torsion springs

  • Agricultural equipment torsion springs

  • Construction equipment springs

  • Heavy-duty hinge springs

  • Mechanical linkage springs

The coordinated servo axes control coil forming, wire rotation, leg bending and complex spring-end geometry in a single CNC program.


Large Double Torsion Springs

The YF-CNC-12100 provides the forming capability required for large double torsion springs with complex structures.

Typical Products

  • Agricultural double torsion springs

  • Heavy equipment double torsion springs

  • Automotive mechanism double torsion springs

  • Industrial balancing springs

  • Mechanical return systems

The system supports synchronized forming of dual coil sections, connecting bridges and customized spring legs.


Heavy-Duty Extension Springs

The machine is suitable for manufacturing large extension springs requiring high tensile force and customized end structures.

Typical Products

  • Large tension springs

  • Heavy return springs

  • Industrial extension springs

  • Counterbalance springs

  • Equipment tension springs

  • Extension springs with custom hooks

Custom hook and loop designs can be developed according to customer drawings and installation requirements.


Large Compression Springs

The YF-CNC-12100 can produce large compression springs requiring strong wire forming capability and stable pitch control.

Typical Products

  • Heavy industrial compression springs

  • Large cylindrical compression springs

  • Variable pitch compression springs

  • Machinery buffer springs

  • Heavy-load mechanical springs

  • Equipment support springs

The forming process can be optimized according to spring force requirements, coil dimensions and operating conditions.


Agricultural Machinery Springs

The YF-CNC-12100 is suitable for producing large agricultural springs requiring high strength and long service life.

Typical Products

  • Agricultural tine springs

  • Cultivator springs

  • Harrow springs

  • Seeder springs

  • Soil-processing equipment springs

  • Heavy return springs

These applications typically require large wire diameter, high fatigue resistance and complex spring leg forming.


Automotive and Commercial Vehicle Springs

The YF-CNC-12100 can manufacture large automotive and commercial vehicle spring components.

Typical Products

  • Automotive seat torsion springs

  • Heavy vehicle mechanism springs

  • Locking mechanism springs

  • Large return springs

  • Commercial vehicle tension springs

  • Customized automotive springs

The machine provides repeatable production capability for suppliers requiring heavy wire spring components.


Construction and Heavy Equipment Springs

The maximum-capacity structure of the YF-CNC-12100 makes it suitable for demanding industrial applications.

Typical Products

  • Construction machinery springs

  • Mining equipment springs

  • Hydraulic equipment springs

  • Heavy return springs

  • Mechanical linkage springs

  • Industrial safety mechanism springs

These applications require high forming force, stable operation and reliable long-term production.


Transportation and Railway Spring Applications

The YF-CNC-12100 can be evaluated for large spring components used in transportation systems.

Typical Products

  • Railway mechanism springs

  • Heavy-duty return springs

  • Transport equipment springs

  • Mechanical locking springs

  • Large industrial spring assemblies

Final machine configuration should be confirmed according to product drawings, material specifications and application requirements.


Complex Heavy Wire Spring Forming Capability

The YF-CNC-12100 supports advanced forming operations for large and complex spring structures.

Typical Capabilities

  • Large diameter coiling

  • Multi-coil spring forming

  • Long spring leg forming

  • Heavy-duty hook forming

  • Double torsion bridge forming

  • Multi-directional bending

  • Complex three-dimensional spring structures

  • Combined coiling and end forming

  • CNC program storage

  • Customized tooling development

The final forming solution is developed according to wire diameter, material strength, spring geometry, load requirements and production targets.


Suitable Spring Wire Materials

The YF-CNC-12100 can process various heavy-duty spring wire materials.

Typical Materials

  • High-carbon spring steel wire

  • Oil-tempered spring wire

  • Chrome silicon spring wire

  • Chrome vanadium spring wire

  • Alloy spring steel wire

  • Stainless steel spring wire

  • High tensile spring wire

Actual capability depends on material strength, hardness, surface condition, spring geometry and tooling requirements.


Custom Tooling and Heavy Spring Evaluation

Yinfeng provides customized tooling development and production solutions for large spring applications.

Customers should provide:

  • Spring drawing

  • Physical sample

  • Wire diameter

  • Material grade

  • Tensile strength

  • Coil diameter

  • Spring length

  • Number of coils

  • Spring load requirement

  • Leg dimensions

  • Hook design

  • Required tolerance

  • Production quantity

Yinfeng can evaluate the spring structure and develop suitable tooling and CNC forming programs.

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Zhejiang Yinfeng Automation Technology Co., Ltd.
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